The next generation of high-performance profilometers from GBS
The Smart WLI Next from GBS Ilmenau Gmbh is a universally applicable 3D sensor for nanostructures and micro-geometries. It has a motorized turret carrying up to four objectives. This means that the compact sensor, which works with white light interferometry, can be used in measuring machines that require a lens change during the measuring process without manual intervention. The scanning software has been also improved so that the maximum measuring speed of all sensors in this series, as well as the resolution in xyz, could be faster than before. While the smallest surface structures can be evaluated even on super-polished surfaces such as the crystal mirror, it is also possible to measure large areas many times faster than before, even with the increased resolution. For this purpose, the surface is analyzed in a first step with a scan speed of over 1 mm/s and the necessary measuring range for the high-resolution measurement is limited. Even with a high position tolerance and inclined surfaces with a height difference of several 100μ, individual measurements can be carried out from 1 to 2s and larger areas with several 100μ individual measurements can be recorded in a few minutes.
*Sq/√2 – profile difference of 2 scans, 10x objective, EPSI, single scan, without profile averaging, laboratory conditions, 1 million points after 3x3 denoising filter
Camera and speed specification
2.3 MP high speed camera
5 MP high speed camera
camera speed full resolution
169 Hz (1920 x 1200 measuring points)
77 Hz (2456 x 2054 measuring points)
scanning speed full resolution
smallest increment
11,4 µm/s
5.2 µm/s
scanning speed full resolution
5x extended increments
56 µm/s
26 µm/s
camera speed subsampling
533 Hz (960 x 600 measuring points)
subsampling not available
scanning speed subsampling
smallest increment
35,7 µm/s
subsampling not available
scanning speed subsampling
5x extended increments
178,5 µm/s
subsampling not available
camera speed medium ROI
1.4 kHz (400 x 400 measuring points)
340 Hz (2456 x 400) measuring points)
scanning speed medium ROI
smallest increment
93,8 µm/s
22,8 µm/s
scanning speed medium ROI
5x extended increments
469 µm/s
114 µm/s
camera speed small ROI
3.2 kHz (1920 x 36 measuring points)
2 kHz (2456 x 2 measuring points)
scanning speed small ROI
smallest increment
214,4 µm/s
134 µm/s
scanning speed small ROI
5x extended increments
1.072 µm/s
670 µm/s
ROI
increased speed for less camera lines and rows
increased speed for less lines
data calculation
real time calculation of the 3d data on a GPGPU (general purpose graphic processing unit) with up to 10 TFLOPS
real time calculation of the 3d data on a GPGPU (general purpose graphic processing unit) with up to 10 TFLOPS
supported scanning increments
1x, 3x, 5x, 7x, 11x
1x, 3x, 5x, 7x, 11x
high-speed "prescan"
and z-range determination
the "prescan" can be used to determine and reduce the necessary z-range for high resolution measurements automatically
this reduce the measuring time for surfaces with variable position inside of the scanning range drastically
the "prescan" can be used to determine and reduce the necessary z-range for high resolution measurements automatically
this reduce the measuring time for surfaces with variable position inside of the scanning range drastically
Objectives specification
magnification
5x
10x
20x
50x
100x
115x*
working distance / mm
9.3
7.4
4.7
3.4
2
0.7
aperture
0.13
0.3
0.4
0.55
0.7
0.8
2.3 MP Camera - measuring field / mm²
3.7 x 2.3
1.8 x 1.2
0.91 x 0.58
0.37 x 0.23
0.18 x 0.12
0.16 x 0.1
2.3 MP Camera - point spacing camera / µm
1.9
0.96
0.48
0.19
0.1
0.08
2.3 MP Camera - spacing super resolution / µm
0.63
0.32
0.16
0.063
0.033
0.027
5 MP camera - measuring field / mm²
3.4 x 2.8
1.7 x 1.4
0.85 x 0.71
0.34 x 0.28
0.17 x 0.14
0.15 x 0.12
5 MP camera point spacing camera / µm
1.4
0.69
0.35
0.14
0.07
0.06
5 MP camera - spacing super resolution / µm
0.47
0.23
0.12
0.047
0.023
0.02
*115x objective –100x objective with a calculated relative magnification in relation to the 100x Nikon objective
Small stands and xy stages
Stand
max. / coarse positioning range (manual z positioning)
70 mm
fine positioning range (manual z positioning)
1.9 mm
tilting angle (levelling device)
± 3°
XY stages
positioning area
movement
load capacity
resolution
orthogonality
encoder
73 x 55 mm²
manual
1 kg
-
-
-
75 x 50 mm²
motorized
1 kg
0.01 µm
optional
100 x 100 mm²
motorized
2 kg
0.01 µm
optional
150 x 150 mm²
motorized
3 kg
0.01 µm
optional
200 x 200 mm²
motorized
3 kg
0.01 µm
optional
300 x 300 mm²
motorized
5 kg
0.01 µm
optional
Control unit
Components
Industrial 19" rack with housing
High performance PC
Windows10
measuring software smartVIS3D
evaluation software MountainsMap®
Scanning device controller
piezo positioning system (capacitive)
interferometric calibrated
closed loop control for positioning
The next generation of high-performance profilometers from GBS
The Smart WLI Next from GBS Ilmenau Gmbh is a universally applicable 3D sensor for nanostructures and micro-geometries.
It has a motorized turret carrying up to four objectives. This means that the compact sensor, which works with white light interferometry, can be used in measuring machines that require a lens change during the measuring process without manual intervention. The scanning software has been also improved so that the maximum measuring speed of all sensors in this series, as well as the resolution in xyz, could be faster than before. While the smallest surface structures can be evaluated even on super-polished surfaces such as the crystal mirror, it is also possible to measure large areas many times faster than before, even with the increased resolution.
For this purpose, the surface is analyzed in a first step with a scan speed of over 1 mm/s and the necessary measuring range for the high-resolution measurement is limited. Even with a high position tolerance and inclined surfaces with a height difference of several 100μ, individual measurements can be carried out from 1 to 2s and larger areas with several 100μ individual measurements can be recorded in a few minutes.
Files
News, events, promotions, webinars
Application Fields
Technical Features
measurement technique
white-light interferometry
measurement software
smartVIS3D
evaluation software
MountainsMap® with optional GBS add-on modules
scanning device
piezo positioning system
scan range
200 µm
extended scanning range
optional with (additional) motorized scanning axis up to 200 mm
digitalization
up to 0.01 pm
system noise / topography reproducibility Nm*
< 0.08 nm (5 MP camera) / < 0.12 nm (2.3 MP camera)
1-σ reproducibility 0.4 µm step height
< 1 nm
1-σ reproducibility 12 µm step height
< 3 nm
1-σ reproducibility 100 µm step height
< 20 nm
sensor weight
approx. 5 kg
relative humidity, non-condensing
up to 80%
operation temperature
10 °C to 35 °C
power supply
100 to 240 VAC, 50/60 Hz
*Sq/√2 – profile difference of 2 scans, 10x objective, EPSI, single scan, without profile averaging, laboratory conditions, 1 million points after 3x3 denoising filter
2.3 MP high speed camera
5 MP high speed camera
camera speed full resolution
169 Hz (1920 x 1200 measuring points)
77 Hz (2456 x 2054 measuring points)
scanning speed full resolution
smallest increment
11,4 µm/s
5.2 µm/s
scanning speed full resolution
5x extended increments
56 µm/s
26 µm/s
camera speed subsampling
533 Hz (960 x 600 measuring points)
subsampling not available
scanning speed subsampling
smallest increment
35,7 µm/s
subsampling not available
scanning speed subsampling
5x extended increments
178,5 µm/s
subsampling not available
camera speed medium ROI
1.4 kHz (400 x 400 measuring points)
340 Hz (2456 x 400) measuring points)
scanning speed medium ROI
smallest increment
93,8 µm/s
22,8 µm/s
scanning speed medium ROI
5x extended increments
469 µm/s
114 µm/s
camera speed small ROI
3.2 kHz (1920 x 36 measuring points)
2 kHz (2456 x 2 measuring points)
scanning speed small ROI
smallest increment
214,4 µm/s
134 µm/s
scanning speed small ROI
5x extended increments
1.072 µm/s
670 µm/s
ROI
increased speed for less camera lines and rows
increased speed for less lines
data calculation
real time calculation of the 3d data on a GPGPU (general purpose graphic processing unit) with up to 10 TFLOPS
real time calculation of the 3d data on a GPGPU (general purpose graphic processing unit) with up to 10 TFLOPS
supported scanning increments
1x, 3x, 5x, 7x, 11x
1x, 3x, 5x, 7x, 11x
high-speed "prescan"
and z-range determination
the "prescan" can be used to determine and reduce the necessary z-range for high resolution measurements automatically
this reduce the measuring time for surfaces with variable position inside of the scanning range drastically
the "prescan" can be used to determine and reduce the necessary z-range for high resolution measurements automatically
this reduce the measuring time for surfaces with variable position inside of the scanning range drastically
magnification
5x
10x
20x
50x
100x
115x*
working distance / mm
9.3
7.4
4.7
3.4
2
0.7
aperture
0.13
0.3
0.4
0.55
0.7
0.8
2.3 MP Camera - measuring field / mm²
3.7 x 2.3
1.8 x 1.2
0.91 x 0.58
0.37 x 0.23
0.18 x 0.12
0.16 x 0.1
2.3 MP Camera - point spacing camera / µm
1.9
0.96
0.48
0.19
0.1
0.08
2.3 MP Camera - spacing super resolution / µm
0.63
0.32
0.16
0.063
0.033
0.027
5 MP camera - measuring field / mm²
3.4 x 2.8
1.7 x 1.4
0.85 x 0.71
0.34 x 0.28
0.17 x 0.14
0.15 x 0.12
5 MP camera point spacing camera / µm
1.4
0.69
0.35
0.14
0.07
0.06
5 MP camera - spacing super resolution / µm
0.47
0.23
0.12
0.047
0.023
0.02
*115x objective –100x objective with a calculated relative magnification in relation to the 100x Nikon objective
max. / coarse positioning range (manual z positioning)
70 mm
fine positioning range (manual z positioning)
1.9 mm
tilting angle (levelling device)
± 3°
positioning area
movement
load capacity
resolution
orthogonality
encoder
73 x 55 mm²
manual
1 kg
-
-
-
75 x 50 mm²
motorized
1 kg
0.01 µm
optional
100 x 100 mm²
motorized
2 kg
0.01 µm
optional
150 x 150 mm²
motorized
3 kg
0.01 µm
optional
200 x 200 mm²
motorized
3 kg
0.01 µm
optional
300 x 300 mm²
motorized
5 kg
0.01 µm
optional
Components
Industrial 19" rack with housing
High performance PC
Windows10
measuring software smartVIS3D
evaluation software MountainsMap®
Scanning device controller
piezo positioning system (capacitive)
interferometric calibrated
closed loop control for positioning
LED light controller
XY positioning system controller (optional)